Liquid filling with pipette sealing

Many years of experience have led us to the current configuration of the “TORNADO” filling and capping machine.
Thanks to advanced technology, this filling machine is able to provide the ultimate solution for filling and capping dropper bottles.
This filling machine provides the most comprehensive and effective solution for filling, capping and labeling dropper bottles.
The machine’s design is tailored to the customer’s needs, in order to ensure full accommodation of the machine to the product and allow for the utmost flexibility.

The machine’s structure, that combines a rotating platform and linear conveyor, enables precision and an option to combine a number of work stations, such as: several filling stations, labeling systems, quality control inspection systems, etc.
The machine is suitable for filling bottles with liquids having various levels of viscosity – from thin to thick, foamy liquids, as well as multi-phased products.

A number of formats can be integrated onto the machine to combine various-sized bottles, while format conversion is executed both quickly and easily.

Information

Filling
> High accuracy.
> Anti-dripping system.
>Optional- individual net. weight calculation with rejection unit.
> Easy to take apart and reassemble for daily clean-up.
> Suitable for working with liquids with a wide range of viscosity levels.
> A number of channels can be integrated to allow filling multi-phased liquids.

Capping
> Torque controlled capping.

Labelling
> Precise self-adhesive labeling.
> Option for real-time labeling.
> A wide range of labeling applications

Quality control
> Option for calculating net weight of the product in the bottle, and rejection of defective products.
> Option for a vision-based system for cap inspection to ensure optimal capping.
> Option for a vision-based system for label inspection to ensure optimal label adhesion
> Option for a vision-based system to monitor the required liquid level in each bottle.

Materials
> All product contact parts are stainless steel and FDA-approved polymers for food grade materials.
> Stainless steel structure.
> Not-in-contact parts made from anodized aluminum and plastic, all conform FDA standards.
> The machine is capable of sustaining frequent washing, corrosive environment and rigorous handling.

Operation & Control
> PLC & HMI control with user-friendly interface.
> Quick-adjustment parameters to accommodate a diverse range of products.
> Optional- remote assistance.
> Possible interfacing to the factory database in order to receive data analysis straight from the machine.

Maximum Output	88 units/min
Lanes	1-4
Max diameter	Up to 60 mm
Max filling volume	Up to 500 cc
Product type	liquids
Air pressure	6 atm

*Indicated data may change in accordance with the type of product, volume of the filling and required machine configuration.

Front line: feeding systems, de-palletizers, unscrambling systems.
Core production.
Labelling- top, bottom labelling, wraparound labelling, multiple side labelling and more.
Verification systems- label presence, cap presence, net. weight calculation, product level control, etc.
End of line: case packing, palletizers, wrapping systems, etc.