Continuous horizontal cartoner (MKH-4 )

The MKH-4 is a fully automatic, continuous, side-loading cartoner, operated by a full servo system on every axis.
The new design of the MKH-4 cartoner enables maximum flexibility on the production floor, while saving production space.
The feeding system can be separated within one second, allowing quick connection and immediate operation of future changes in the feeding system.
Watch the video below for more details.

Production speed: up to 120 per minute

Applications: cubes, capsules, powders, tablets, tissue boxes, bags, toys, toothbrushes, tubes, medical equipment, and more.

Machine features

The machine offers a range of unique advantages:

  • The open rotating carton head is built with a dual front opening system, which enables carton removal from the magazine while simultaneously opening the box. Part of the system includes a pre-opened box.
  • The vacuum system is a new design, allowing the use of air pressure instead of vacuum, thereby ensuring leak-free operation and maximum efficiency.
  • High performance and easy adjustment capability for precise synchronization of the machine during operation.
  • Clean design – the new design of the MKH-4 presents a low-profile machine with a clean, straight working line, surrounded by a completely clean and safe working environment.
  • Accessibility – all mechanical and electronic components are accessible and visible, so any fault can be identified quickly.
  • Mobility – the machine’s wheels allow easy movement and high flexibility.
  • The machine comes with a standard Beckhoff motion system, WIN7 operating system, and a large 12” screen.

Additional features:

  • All information is available on the screen, including the display of part locations and possible faults through an interactive 3D model
  • Daily, weekly, monthly, and annual maintenance reminders
  • PDF file of the system manual
  • Fault log including date and time
  • Full remote access support via a real-time video camera installed on the system

These items are designed to maximize machine uptime while waiting for local service or technical support.

Box dimensions range Minimum: (length) 100 mm (4″) × (width) 40 mm (1.8″) × (height) 20 mm (0.8″)Maximum: (length) 330 mm (13″) × (width) 220 mm (8.6″) × (height) 110 mm (4.3″)Special cartons available on request. 

Technical data

  • Full motion using servo motors
  • Full fault diagnostic system
  • Feed conveyor
  • Automatic feeding of the product into the carton
  • Mechanical indicators and coil springs
  • 12″ touch screen
  • 24VDC control voltage
  • Adjustable carton magazine
  • Beckhoff PLC controller
  • Product feed overload system
  • Stainless steel construction
  • Hot-melt glue system
  • CE marking

Options

  • Non-rectangular cartons – triangular or other shapes
  • Data printing
  • Available in right-hand/left-hand version
  • Automatic integration of the feeding system for each product as required

Electrical requirements

  • Supply voltage: 200/380 volts, three-phase, 50/60 Hz, 2.5 kW
  • Additional available requirements
  • Control circuit: 24 VDC

Air requirements

  • Operating pressure: 88 PSI (6 atmospheres)
  • Maximum pressure: 103 PSI (7 atmospheres)
  • Air consumption: 400 liters/min at 6 bar
  • Air pressure for the hot-melt glue system: 20–59 PSI (1.4–4 atmospheres)

 

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